Commercial Misting Systems
In the last couple of decades, advancements in technology have made it possible to use water in smarter and more efficient ways, leading to the widespread adoption of misting systems. These high-pressure misting systems have found various applications.
A commercial misting system offers various benefits such as humidity control, temperature cooling, dust elimination, and odor prevention.
What Is a Misting System?
A commercial misting system is essentially a setup of misting nozzles that are placed inside a tube and then pressurized. The purpose of this system is to create a fine spray consisting of water droplets that range in size from 5 microns to 50 microns.
In order for the misting system to work effectively and provide a cooling effect, it needs to operate at a pressure of at least 500 PSI. If the pressure is lower than that, the droplets will be larger and the cooling effect won’t be as effective. The standard pressure used in the industry is 1000 PSI.
Where Commercial Misting Cooling Systems are Used
Industrial & Commercial Cool-Off Misting Systems
Commercial misting systems are great for keeping outdoor areas, such as restaurant patios, golf courses, sports team sitting areas, tennis courts, and amusement parks, cool and comfortable. They are designed to provide a refreshing mist that helps to lower the temperature and create a more enjoyable environment for everyone.
By utilizing high-pressure pumps and specialized nozzles, these systems use fine droplets of water to lower the temperature of the surrounding air without causing any inconvenience to your customers. Industrial outdoor misting is a practical solution for keeping your customers cool and comfortable in any outdoor environment.
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Mist Cooling Systems for Outdoor Cooling
If you love your outdoor patio and want to use it in the hot summer, an outdoor mist cooling system can help. You can stay cool on your patio, near your fountain, or by your outdoor pool by installing a commercial misting system.
These systems can effectively cool the surrounding area by releasing tiny water droplets into the air. The best part is that they won’t make things wet, as long as they are designed properly.
Learn more about our Patio Misting Systems
Cool Zone specializes in the creation and installation of advanced misting systems that effectively regulate humidity levels throughout various areas of a facility. These high-pressure misting systems utilize sensors strategically placed in different sections to ensure precise control over both humidity and temperature.
Having control over the humidity level is important for various industries such as textiles, tobacco, brewing, and even tanning booths. By using a misting system to humidify the air, it is possible to improve the quality of products and reduce losses.
For example, storing vegetables, producing eggs and poultry, growing plants in greenhouses, and storing wine in barrels can all benefit from the use of a misting system.
Odor Suppression Misting
There are many businesses that have to comply with regulations regarding odor control. Some examples include facilities that treat wastewater, cannabis cultivation operations, and waste transfer stations.
If your company needs to control odors in order to produce high-quality products, it is important to invest in a reliable system. Cool Zone offers both indoor and outdoor systems that effectively eliminate all types of smells.
What Are The Requirements of Commercial Mist Systems?
The performance of a misting system can be influenced by various factors. These factors include the circulation of air, the size of the nozzles, and the positioning of the mist system lines and misting nozzles. While it is not essential, having soft water may improve the performance of the nozzles over time.
Regular maintenance is necessary to prevent the accumulation of mold and mildew inside the lines and to ensure that the system continues to work effectively. By carrying out this upkeep, you can avoid the need for repairs and ensure that your investment lasts for a long time.
Components of Outdoor Mist Cooling Systems
If you’re new to outdoor cooling systems, you might be wondering what to think about. A misting system has three main parts: a pump, tubing, and nozzles. To make your misting system last, make sure each part is good quality.
A high-pressure pump is the heart of the system, responsible for pressurizing the water to generate a fine mist. The pressure is measured in pounds per square inch (PSI), and pumps can range from 40 to over 1000 PSI.
Tubing and Nozzles
Tubing: Flexible or rigid tubes carry the pressurized water from the pump to the misting nozzles. The tubing is often made of nylon, copper, or stainless steel, and its size and length depend on the system’s capacity and layout.
Misting Nozzles: Nozzles are the exit points where the pressurized water is released into the air as a mist. Nozzles come in various orifice sizes to control the size of the mist droplets. The material may vary, but brass and stainless steel are commonly used due to their resistance to corrosion.
Filters and Regulators
Water Filter: A water filter is often included to remove impurities from the water before it reaches the pump. This prolongs the life of the system and reduces nozzle clogging.
Pressure Regulator: Some systems feature a pressure regulator to control the water pressure entering the pump, ensuring consistent misting performance.
Basic systems may have a manual on/off switch, while more advanced options may include timers, humidity sensors, and even smart home integration for automated control.
Some systems integrate fans to help disperse the mist more widely and improve cooling effectiveness. These fans can be wall-mounted, freestanding, or ceiling-mounted, depending on the system design.
Fittings and Connectors
These are the couplings, elbows, and tees that connect the tubing, nozzles, and other components. They are usually made of durable materials like brass or stainless steel to withstand high pressure.
Most misting systems are electrically powered, but some high-capacity systems used in industrial applications might run on gas. The power source impacts the system’s efficiency and operating costs.
Commercial Misting System FAQs
How much water does a commercial misting system use?
The water usage of a commercial misting system depends on various factors such as the size of the area being cooled, desired temperature drop, and frequency of use. On average, these systems consume between 2-4 gallons of water per hour.
Are commercial misting systems energy-efficient?
Yes! Commercial misting systems are designed to be energy-efficient by utilizing high-pressure pumps that atomize water into tiny droplets. This process requires minimal energy while providing a maximum cooling effect.
Can I customize the cooling zone with a commercial misting system?
Absolutely! Commercial misting systems offer flexibility. With adjustable nozzles and strategically placed lines, you can create customized cooling areas based on your specific needs.
Are there maintenance requirements for commercial misting systems?
Like any other equipment, commercial misting systems require regular maintenance to ensure optimal performance. This includes cleaning the nozzles, inspecting the lines for leaks, and checking the pump for any issues. It’s recommended to follow the manufacturer’s guidelines for maintenance.
Can a commercial misting system be used during rainy weather?
While commercial misting systems are primarily designed for hot and dry conditions, they can still be used during light rain showers. However, heavy rainfall may affect their effectiveness. It’s advisable to turn off the system during heavy downpours to prevent water wastage and potential damage.
Order Your Commercial Misting System Unit
With years of specialized experience in the misting system industry, Cool Zone is your go-to expert for tailor-made misting solutions that suit a wide range of applications. Our strength lies in our end-to-end service, from initial concept to final installation.
This comprehensive approach enables us to design systems that are perfectly suited for both unique indoor and outdoor settings across residential, commercial, and industrial sectors.
For inquiries on how to get a personalized, high-grade misting system for your residential, commercial, or industrial needs, don’t hesitate to reach out online or contact us. We will assist you through every stage of the process, ensuring you receive a system you can trust for years to come.
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